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INDUSTRIAL SAMPLING SYSTEMS FOR AFR QUALITY CONTROL

Automated industrial sampling systems for alternative fuels and other materials, designed to deliver reliable sampling results, improve safety and support consistent quality control in cement, lime, waste processing and energy facilities.

ACCURATE INDUSTRIAL SAMPLING FOR RELIABLE PROCESS CONTROL

Sampling is a critical control point in alternative fuel handling. It ensures that material quality is verified before further processing, supporting stable operation and informed process decisions.

Automated sampling systems extract material samples directly from the AFR reception, transport or conveying stages without interrupting material flow. The samples are collected in carousel bins and can then be taken to the customer’s specialised laboratory for analysis of key parameters such as composition, contamination levels and moisture content.

By replacing manual sampling with automated solutions, operators can improve consistency, reduce risk and ensure reliable quality control across the entire handling process.

KEY CHALLENGES IN INDUSTRIAL SAMPLING

  • Non-representative sampling

    Uneven extraction across the material stream can lead to inaccurate samples and unreliable quality data.

  • Material variability and segregation

    Differences in particle size and material distribution can make it difficult to obtain consistent samples.

  • Manual sampling risks

    Manual intervention introduces safety hazards and increases the risk of inconsistent sampling.

  • Disruption to continuous operation

    Poorly integrated sampling can interrupt throughput and reduce overall process efficiency.

  • Inconsistent performance in harsh environments

    Dust, abrasion and variable intake conditions can affect system reliability and sampling consistency.

CONSISTENT SAMPLING ACROSS THE MATERIAL FLOW

To ensure reliable quality control, industrial sampling systems must capture material evenly across the full cross-section of the material flow.

This requires precise, repeatable extraction at defined intervals, independent of material variability or intake conditions. Sampling must be integrated seamlessly into reception and conveying systems to ensure that material flow remains uninterrupted.

Sampling systems must be robust and easy to maintain, enabling consistent performance in demanding environments and supporting long-term reliability of the sampling process.

BEUMER SAMPLING SOLUTIONS FOR ACCURATE AND SAFE OPERATION

BEUMER Group delivers automated industrial sampling systems designed to provide consistent samples across different intake and conveying points.

At reception areas, the BG OptiAsic HC collects samples from material piles within unloading pits, supporting safe and reliable quality verification after intake. For truck unloading operations, the BG OptiAsic TC enables automated sampling at multiple points within the trailer during intake, ensuring consistent and representative sample collection.

Across material transfer points such as belt conveyors, screw conveyors, and other conveying interfaces, the BG OptiAsic CC operates as an automated in-chute sampling system for continuous material and process monitoring.

These systems operate at defined intervals, extract material evenly across the flow and transfer samples to a carousel or analysis point. Where a carousel is used, it is equipped with sample buckets and RFID tags to support easy identification and traceability. By combining precise sampling mechanisms with automated transport and integration into plant systems, BEUMER Group ensures reliable quality control without disrupting throughput.

BENEFITS OF BEUMER INDUSTRIAL SAMPLING SYSTEMS

  • Accurate samples

    Consistent extraction across the material stream supports reliable quality data.

  • Improved process control

    Better sample quality enables informed operational decisions.

  • Enhanced safety

    Automated sampling reduces the need for manual intervention.

  • Continuous operation

    Sampling is integrated without interrupting material flow.

  • Reliable performance in demanding conditions

    Robust construction ensures consistent operation in abrasive environments.

  • Long-term performance

    Accessible design simplifies cleaning and servicing, reducing downtime and ensuring sampling accuracy over the equipment’s lifecycle.

EXPLORE OUR AFR SAMPLING SYSTEMS

Improve the RELIABILITY of your industrial sampling

Whether you are upgrading from manual sampling or implementing a new industrial sampling system, BEUMER Group delivers reliable and safe solutions tailored to your operation.

Claus Weyhofen - Head of Sales Cement

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Claus Weyhofen

Head of Sales Cement

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