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MATERIAL DIVERSION SYSTEMS FOR AFR PROCESS CONTROL

Reliable material diversion systems for alternative fuels and raw materials (AFR), designed to direct bulk material flow to different streams, maintain continuous operation and support flexible process control across cement, lime, waste processing and energy facilities.

FLEXIBLE MATERIAL ROUTING ACROSS AFR HANDLING SYSTEMS

Diverting is an important element of alternative fuel handling, enabling bulk materials to be directed to different process lines, storage locations or downstream equipment.

As AFR materials move through chutes and conveyors, material diversion systems guide the flow toward the required destination without interrupting throughput. This allows operators to route materials flexibly based on operational requirements, such as feeding different silos or processing units.

By ensuring smooth transitions between material paths, alternative fuels diverting systems support continuous operation and efficient process control across the entire handling system.

CHALLENGES IN IMPLEMENTING RELIABLE MATERIAL DIVERSION

  • Inaccurate material routing

    Imprecise switching can direct material to the wrong destination, affecting downstream processes.

  • Material build-up and wear

    Abrasive fuels and raw materials can accumulate and cause blockages, increasing wear and reducing system efficiency.

  • Leakage and contamination

    Incomplete sealing between outlets can result in material loss, contamination or reduced system cleanliness.

  • Unreliable switching

    Slow or inconsistent switching can inhibit material flow and disrupt downstream processes

  • Disruption to continuous material flow

    Inadequate diverting performance can interrupt throughput and reduce overall system efficiency.

PRECISION ROUTING FOR CONTINUOUS MATERIAL FLOW

Effective material diversion systems must guide material accurately while maintaining continuous flow across the conveying system.

This requires precise actuation and repeatable switching between outlets, ensuring that material is directed consistently to the correct destination. Robust sealing and optimised chute design are essential to prevent leakage and minimise material build-up.

Diverting systems must also be designed for durability and accessibility, enabling reliable operation under abrasive conditions while supporting efficient inspection and maintenance.

BEUMER GROUP DIVERTING SOLUTIONS FOR ACCURATE AND RELIABLE ROUTING

BEUMER Group delivers alternative fuels diverting systems designed to ensure precise material routing and reliable performance under various operating conditions.

The BG OptiValve-DCH diverter chute provides controlled switching between two material paths, enabling accurate routing within conveying systems. For applications requiring multiple discharge points from drag chain conveyors, the BG OptiValve SG slide gate offers robust and reliable material control with effective sealing.

Both solutions are engineered for fast, repeatable operation and designed to handle abrasive materials efficiently while minimising leakage and wear. By combining durable construction, precise actuation and system integration, BEUMER Group ensures consistent material flow and dependable diverting performance.

WHY CHOOSE BEUMER MATERIAL DIVERSION SYSTEMS?

  • Accurate material routing

    Precise switching ensures materials are directed to the correct destination.

  • Continuous process operation

    Reliable diverting supports uninterrupted material flow.

  • Reduced leakage and contamination

    Effective sealing maintains system cleanliness and efficiency.

  • Durable performance in abrasive conditions

    Robust design minimises wear and extends service life.

  • Flexible process control

    Supports routing to multiple destinations based on operational needs.

  • Simplified maintenance

    Accessible components support efficient inspection and servicing.

Explore our material diversion systems

Take your material handling in the right direction

Whether upgrading existing equipment or implementing a new AFR diverting system, BEUMER Group achieves reliable and efficient material routing tailored to your operation.

Claus Weyhofen - Head of Sales Cement

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Claus Weyhofen

Head of Sales Cement

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