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Warehouse automation

Disclaimer: This text was originally written in English and translated using AI.

WHAT IS warehouse automation?

Warehouse automation refers to the use of automated technology, mechatronics, robotics, and digital control systems to perform tasks traditionally handled by people. It encompasses everything from industrial conveyors and sorters to robotic picking, pouch systems, and automated storage solutions.

The goal of warehouse automation is to improve speed, accuracy, efficiency, scalability and the work environment in warehouse and distribution operations.

Also known as:

  • Automated warehousing
  • Automated intralogistics
  • Automated warehouse technology

RELATED: Future-proof your fulfilment or distribution centre with automation.

HOW DOES warehouse automation WORK?

At its core, warehouse automation connects physical material handling equipment with software intelligence, typically via Warehouse Management Systems (WMS) and/or Warehouse Control Systems (WCS).
Typical automated functions in a modern warehouse include:

BENEFITS OF warehouse automation

  • Efficiency: Faster throughput and reduced cycle times and handling costs.
  • Accuracy: Minimises picking and shipping errors.
  • Scalability: Handles seasonal peaks and growth without major increases in labour.
  • Cost savings: Lowers operating costs by reducing reliance on manual work.
  • Safety: Reduces risks associated with manual handling.
  • Sustainability: Optimises energy use and reduces waste.

Download the free e-book: BEUMER Group’s Guide to Warehouse Automation.

THE DIFFERENT LEVELS OF WAREHOUSE AUTOMATION

Level Description Examples
Manual warehouses Human-driven processes with minimal tech Paper-based picking, many manual touch-points
Mechanised warehouses Equipment assists labour Conveyors, handheld scanners
Semi-automated warehouses Machines handle specific tasks, humans support Goods-to-person stations, sorters
Fully automated warehouses Integrated automation across all processes ASRS, robots, integrated sorting and sequencing systems

HOW BEUMER GROUP SUPPORTS 3PL OPERATIONS

BEUMER Group designs end-to-end warehouse automation and integrate modular, scalable systems that optimise material flow to increase efficiency.
Our automation portfolio includes but is not limited to:

FAQ ABOUT THIRD-PARTY LOGISTICS

What is an example of warehouse automation?

Examples of warehouse automation include conveyors or sorters transporting cartons or SKUs, automated storage systems and retrieval systems, line or loop sorters, and pouch systems for buffering and sequencing orders for packing.

Why is warehouse automation important for logistics companies?

Warehouse automation is important because it allows companies to handle higher order volumes with greater accuracy, lower costs, and faster delivery speeds, all while reducing cost per item handled.

What types of warehouses use automation?

E-commerce fulfilment centres, 3PLs, parcel distribution centres, warehouses, and retail distribution centres all benefit from warehouse automation.

How much does warehouse automation cost?

Costs vary based on size, technology, and integration. While initial investment can be high, the long-term savings in labour cost and efficiency usually outweigh the expense.

What is the difference between warehouse automation and smart warehousing?

Warehouse automation focuses on physical processes, while smart warehousing integrates automation with IoT, AI, and advanced analytics for full digital optimisation.

 

 

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