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- Industry Solutions
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Airport
- Airport
- Airport Industry
- Project Management
- Baggage Handling System Software and Controls
- Check-In
- Hold Baggage Screening
- Baggage Transport and Sortation Systems
- Baggage Storage and Batch Building Systems
- Make-Up and Unloading Systems
- Baggage Reclaim Systems
- Modernisation Airports
- Airport References
- Building Materials
- Cement / AFR
- Chemical Industry
- Courier, Express & Parcel (CEP)
- E-Commerce
- Minerals & Mining
- Port Technology
- Power Plants
- Fashion
- Consumer Goods
- Retail
- Fertilizer Industry
- Metallurgy
Sustainability made different
Our Commitment to Sustainable DevelopmentAs an independent and family-owned company, BEUMER Group is deeply committed to the principles of sustainable development. Through strong partnerships we have developed a deep understanding of the sustainability issues of our key industries and enable our partners to achieve their sustainability goals and targets.Learn more -
- Products & Systems
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Baggage Handling System
- Baggage Handling System
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Airport Software Suite
- Airport Software Suite
- Business Intelligence – Learning and planning
- Flight Allocation – Being well prepared
- Handler Tools – Providing the right options
- Maintenance Tools – Providing the right means
- Routing & Sorting – Ensuring an efficient execution
- Supervision – Having the complete overview
- Software – The right partner
- Automated Container Unloader
- Baggage Loader
- Baggage Manipulator
- Baggage Unloader
- CrisBag® Independent Carrier System
- CrisBag® Self Bag Drop
- CrisBelt® Conveyor System
- CrisCheck® Check-In Conveyor
- CrisClaim® Baggage Carousels
- CrisStore® Dynamic Racking Solution
- Security Screening
- Tilt-Tray Loop Sortation System
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Logistics Systems Technology
- Logistics Systems Technology
- BEUMER Flow Parcel Software Suite
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Warehouse Control System
- Warehouse Control System
- W&D – Business Intelligence – Learn and Plan Through Insights
- W&D – Maintenance and Service Tools – Have the Right Means
- W&D – Material Flow Control – Enable End-to-End Efficiency
- W&D – Order Fulfilment – Ensure Precision and Boost Efficiency
- W&D – Supervision – Have the Complete Overview
- W&D – Training – Create Skilled and Confident Personnel
- Automatic Parcel Singulator
- BEUMER Tipping Station
- BG Line Sorter
- BG Parcel Belt Conveyor
- BG Sorter® CB Cross-Belt
- BG Pouch System
- BG Sorter® ET Tilt-Tray
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Conveying Technology
- Conveying Technology
- Air-supported belt conveyor
- Apron Conveyors
- Bucket Elevators
- Components
- Conveyor Systems for Alternative Fuels (AFR)
- Drive Stations
- Feeding Hoppers
- Hopper Cars
- Mobile Conveyors
- Overland Belt Conveyors
- Pipe Conveyors
- Screw conveyor
- Shifting Heads
- Tripper Cars
- Troughed Belt Conveyors
- U-Shape Conveyors
- Opencast Mining Systems
- Stockyard Systems
- Mineral Processing
- Port Technology
- Loading & Unloading Systems
- Filling Technology
- Palletising Technology
- Packaging Technology
- Customer Support
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Disclaimer: This text was originally written in English and translated using AI.
WHAT IS a sortation system?
A sortation system is an automated solution used to identify, direct, and route items (cartons or SKUs) to their correct destination within a warehouse or distribution centre. It is a core element of warehouse automation, ensuring that products are sent to the right destination.
Sortation systems are essential in high-volume operations such as e-commerce fulfilment, parcel logistics, and retail distribution.
Also known as:
- Automated sorting system
- Parcel sortation system
- Order sortation solution
RELATED: Loop sortation: The flexible backbone between DC processes
HOW DOES a sortation system WORK?
Sortation systems combine scanning technology (such as barcodes or RFID), material handling equipment (such as conveyors, pouch sorters, line sorters, cross-belt sorters, or tilt-tray sorters), and control software (such as WMS/WCS).
The process of modern sortation typically involves:
- Item identification – scanners or cameras capture product data.
- System decision-making – WCS determines the routing path based on destination or order.
- Automated movement – conveyors and sorters direct the item to the right chute, bin, or workstation.
BENEFITS OF USING A 3PL PROVIDER
- Speed: Handles high item throughput, essential for e-commerce and parcel hubs.
- Accuracy: Reduces routing errors and ensures reliable deliveries.
- Efficiency: Streamlines order consolidation and dispatch processes.
- Scalability: Manages seasonal peaks and increasing SKU counts.
- Labour savings: Minimises manual handling and reduces operational costs.
- Customer satisfaction: Supports fast, reliable fulfilment.
TYPES OF SORTATION SYSTEMS
| Type | Description |
| Cross-belt sorter | Uses belts on carriers to gently handle the widest mix of parcels and items including polybags |
| Tilt-tray sorter | Trays tilt to slide items such as parcels and cartons into destination chutes |
| Line Sorter | A linear sortation system combining the traditional line sorter with the handling capabilities of a cross-belt sorter |
| Pouch system | Overhead system that transports, sorts, buffers, and sequences individual items/SKUs in pouches |
HOW BEUMER GROUP SUPPORTS sortation systems
BEUMER Group’s modern sortation solutions include:
- BG Sorter CB (Cross-Belt Sorter) – for fast, accurate handling of diverse item types.
- BG Sorter ET (Tilt-Tray Sorter) – ideal for apparel, parcels, and flat goods.
- BG Pouch System – for flexible order sequencing, returns handling, and dynamic consolidation.
- BG Line Sorter – a linear sortation system for medium-volume flows, combining high accuracy with gentle handling.
FAQ ABOUT sortation systems
What is an example of a modern sortation system?
Examples of a modern sortation system include cross-belt sorters, tilt-tray sorters, line sorters, and pouch systems.
What industries use sortation systems?
E-commerce, parcel logistics, fashion, and retail are among the industries most reliant on sortation systems.
Why is sortation important in warehouses?
Sortation is important because it ensures that each item reaches the correct location quickly and accurately, reducing errors and enabling high-volume fulfilment.
How does a sortation system integrate with WMS or WCS?
The WMS provides order and inventory data, while the WCS translates this into equipment-level commands. Together, they ensure items are sorted and routed efficiently.
